Nothing short of perfection is desirable in
today’s age. Total perfection and efficiency come as a result of all the
perfect parts of a system. Customers look for such a manufacturer for its condenser coils for Chillers who can
manufacture them with quality and efficiency.
A condenser is a unit which can be of
varying size. The condenser coil for
chiller is used to literally condense a substance or change a substance
from gaseous state to its liquid state. Condenser coils are used in various
places such as air conditioning systems, industrial processes, chillers and
many more heat exchange systems. Chillers are essentially a machine that
removes heat from a liquid and this liquid is circulated to cool the equipment.
Hydrophilic
coated coils are known for being highly effective and are also known for their high
performance. These coils are very efficient under high performance. Coil
coating is a very highly effective industrial process where coils of metal are
continuously and efficiently coated with coil. Coil coated metal is effectively
more durable and corrosion resistant. Hydrophili ccoated coils are considered one of the most durable and corrosion resistant
products.
Big companies who buy the coils as parts
for use in their electronic products generally buy them in huge quantities from
the leaders of manufacture for condenser
coils for Chillers, and Hydrophylic
coated coils. These coils are specially manufactured items mostly in a state
of the art manufacturing units. Many
manufacturing units have capacities of millions of coils per annum. Along with
quantity, these state of the art manufacturing units also produce the best quality
condenser coils for chillers and hydrophilic coated coils. Many
companies in India are also a valued exporter of coils to USA, Canada and
Europe.
Manufacturing of coils specific to the
customer specification and demands are mostly not easy and go through a number
of processes. Product development and quality control are two very important
phases during the manufacturing of condenser
coils for Chillers and Hydrophylic
coated coils. The product development team works very closely with the
customers to understand the requirements, constraints and objectives. It is
very important to understand the requirements of the customers as well as the
purpose for which they need the coils as it plays an important role in the
manufacturing process. Simulations are
made and samples are tested before the manufacturing begins. Simulations are
made with the help of latest computer technology. The parameters are tweaked
according to the customer requirements, constraints and the design is made. The
simulations are run using the software program to make sure that theoretically the
design meets the objectives of the customer. The simulations that succeed in
meeting the design parameters are taken to the customer for approval and after
that samples are finally made. The samples go through a very rigorous quality
control and test process before they are approved.
Quality norms are very important while
manufacturing the condenser coils for
Chillers and Hydrophylic coated coils.
All coils should be doubly tested for leaks at various pressures and with leak
detection machines. All possible scenarios of the usage should be tested before
the design is finally approved. A world class laboratory is used to measure and
ensure that compliance and design requirements are met. Strength testing
machines should also be used to test the hydrophilic
coated coils and latest equipment’s should be used to test for
contamination. Only the manufacturing unit which provides these facilities
should be used for mass production of the units since they are a vital part in
the success of the whole component.