Monday 25 June 2018

Coils for Efficiency and Performance


Nothing short of perfection is desirable in today’s age. Total perfection and efficiency come as a result of all the perfect parts of a system. Customers look for such a manufacturer for its condenser coils for Chillers who can manufacture them with quality and efficiency.

A condenser is a unit which can be of varying size. The condenser coil for chiller is used to literally condense a substance or change a substance from gaseous state to its liquid state. Condenser coils are used in various places such as air conditioning systems, industrial processes, chillers and many more heat exchange systems. Chillers are essentially a machine that removes heat from a liquid and this liquid is circulated to cool the equipment.

Hydrophilic coated coils are known for being highly effective and are also known for their high performance. These coils are very efficient under high performance. Coil coating is a very highly effective industrial process where coils of metal are continuously and efficiently coated with coil. Coil coated metal is effectively more durable and corrosion resistant. Hydrophili ccoated coils are considered one of the most durable and corrosion resistant products.

Big companies who buy the coils as parts for use in their electronic products generally buy them in huge quantities from the leaders of manufacture for condenser coils for Chillers, and Hydrophylic coated coils. These coils are specially manufactured items mostly in a state of the art manufacturing units.  Many manufacturing units have capacities of millions of coils per annum. Along with quantity, these state of the art manufacturing units also produce the best quality condenser coils for chillers and hydrophilic coated coils. Many companies in India are also a valued exporter of coils to USA, Canada and Europe.



Manufacturing of coils specific to the customer specification and demands are mostly not easy and go through a number of processes. Product development and quality control are two very important phases during the manufacturing of condenser coils for Chillers and Hydrophylic coated coils. The product development team works very closely with the customers to understand the requirements, constraints and objectives. It is very important to understand the requirements of the customers as well as the purpose for which they need the coils as it plays an important role in the manufacturing process.  Simulations are made and samples are tested before the manufacturing begins. Simulations are made with the help of latest computer technology. The parameters are tweaked according to the customer requirements, constraints and the design is made. The simulations are run using the software program to make sure that theoretically the design meets the objectives of the customer. The simulations that succeed in meeting the design parameters are taken to the customer for approval and after that samples are finally made. The samples go through a very rigorous quality control and test process before they are approved.  
        
Quality norms are very important while manufacturing the condenser coils for Chillers and Hydrophylic coated coils. All coils should be doubly tested for leaks at various pressures and with leak detection machines. All possible scenarios of the usage should be tested before the design is finally approved. A world class laboratory is used to measure and ensure that compliance and design requirements are met. Strength testing machines should also be used to test the hydrophilic coated coils and latest equipment’s should be used to test for contamination. Only the manufacturing unit which provides these facilities should be used for mass production of the units since they are a vital part in the success of the whole component.